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石轉(zhuǎn)輪+CO 、沸石轉(zhuǎn)輪+RTO 、危廢暫存間、催化燃燒設(shè)備
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催化燃燒設(shè)備技術(shù)原理特點(diǎn)介紹

發(fā)布人:武漢潤華宏星節(jié)能環(huán)保涂裝設(shè)備有限公司 發(fā)表時(shí)間:2023-11-06
含有有機(jī)物的廢氣在風(fēng)機(jī)的作用下通過活性炭吸附層,有機(jī)物被活性炭獨(dú)特的作用力攔截,清潔氣體排出;一段時(shí)間后,當(dāng)活性炭達(dá)到飽和時(shí),吸附停止,有機(jī)物已經(jīng)濃縮在活性炭中。
The exhaust gas containing organic matter passes through the activated carbon adsorption layer under the action of the fan, and the organic matter is intercepted by the unique force of the activated carbon, resulting in the discharge of clean gas; After a period of time, when the activated carbon reaches saturation, adsorption stops and the organic matter has been concentrated in the activated carbon.
催化凈化裝置內(nèi)設(shè)有加熱室,加熱裝置開始進(jìn)入內(nèi)循環(huán)。當(dāng)熱脫附氣體進(jìn)入活性炭箱,活性炭層溫度上升到有機(jī)物沸點(diǎn)時(shí),有機(jī)物從活性炭中跑出,進(jìn)入催化室催化分解成CO2和H2O,同時(shí)釋放能量。釋放的能量用于進(jìn)入吸附床進(jìn)行脫附。此時(shí),加熱裝置完全停止工作,有機(jī)廢氣在催化燃燒室中保持自燃,尾氣再生循環(huán),直至有機(jī)物與活性炭完全分離并在催化室中分解。活性炭再生,有機(jī)物催化分解處理。
The catalytic purification device is equipped with a heating chamber, and the heating device begins to enter the internal circulation. When the thermal desorption gas enters the activated carbon box and the temperature of the activated carbon layer rises to the boiling point of the organic matter, the organic matter escapes from the activated carbon and enters the catalytic chamber for catalytic decomposition into CO2 and H2O, while releasing energy. The released energy is used to enter the adsorption bed for desorption. At this point, the heating device completely stops working, and the organic waste gas maintains spontaneous combustion in the catalytic combustion chamber. The exhaust gas is regenerated and circulated until the organic matter is completely separated from the activated carbon and decomposed in the catalytic chamber. Activated carbon regeneration, organic matter catalytic decomposition treatment.
3.技術(shù)性能和特點(diǎn):
3. Technical performance and characteristics:
a、該設(shè)備設(shè)計(jì)原理先進(jìn),材料獨(dú)特,性能穩(wěn)定,操作簡單,安全可靠,無二次污染。該設(shè)備占地面積小,重量輕。吸附床采用切磚結(jié)構(gòu),便于裝載,易于更換。
催化燃燒設(shè)備
a. The equipment has advanced design principles, unique materials, stable performance, simple operation, safety and reliability, and no secondary pollution. This device occupies a small area and is lightweight. The adsorption bed adopts a brick cutting structure, which is easy to load and replace.
b、采用高效蜂窩狀活性炭,具有熱力學(xué)性能優(yōu)越、阻力低、消耗低、吸附率高等特點(diǎn)。與粒狀(棒狀)相比,非常適合在大風(fēng)量下使用。
b. Adopting high-efficiency honeycomb activated carbon, it has the characteristics of superior thermodynamic performance, low resistance, low consumption, and high adsorption rate. Compared to granular (rod-shaped), it is very suitable for use in high air volume.
c、催化燃燒室采用陶瓷蜂窩體貴金屬催化劑,阻力小,配低壓風(fēng)機(jī)能正常運(yùn)行,不僅耗電少,而且噪音低。
c. The catalytic combustion chamber adopts a ceramic honeycomb precious metal catalyst with low resistance, and can operate normally with a low-pressure fan. It not only consumes less electricity but also has low noise.
d、催化燃燒裝置的風(fēng)量約為廢氣源風(fēng)量的十分之一(具體根據(jù)濃度計(jì)算),加熱功率維持2小時(shí)左右,節(jié)約能源。
d. The air volume of the catalytic combustion device is about one tenth of the air volume of the waste gas source (calculated based on concentration), and the heating power is maintained for about 2 hours to save energy.
e、吸附有機(jī)廢氣的活性炭床可以利用廢氣催化燃燒處理產(chǎn)生的熱量預(yù)熱冷空氣進(jìn)行脫附再生,脫附后的氣體送入催化燃燒室凈化,不需要額外的能源,運(yùn)行成本低,節(jié)能效果顯著。
e. The activated carbon bed that adsorbs organic waste gas can use the heat generated by catalytic combustion treatment of waste gas to preheat cold air for desorption regeneration. The desorbed gas is sent to the catalytic combustion chamber for purification, without the need for additional energy, with low operating costs and significant energy-saving effects.
主要核心組件A.活性炭吸附箱:吸附箱內(nèi)安裝活性炭層和氣流分布器,對有機(jī)氣體進(jìn)行濃縮凈化,是整個(gè)裝置吸附濃縮環(huán)節(jié)的主要組成部分和核心工藝?;钚蕴坎捎脙?yōu)質(zhì)無煙煤為原料,呈蜂窩狀。其主要特點(diǎn)是:強(qiáng)度高、吸附速度快、吸附容量高、比表面積大、椰殼活性炭和木質(zhì)活性炭之間的孔結(jié)構(gòu)和孔徑發(fā)達(dá)。B.催化燃燒裝置:結(jié)構(gòu)原理說明:催化燃燒:以催化劑為中間體,在較低溫度下,有機(jī)氣體可以轉(zhuǎn)化為無害的水和二氧化碳?xì)怏w,即:脫附后的高濃度有機(jī)氣體由風(fēng)量為15000的引風(fēng)機(jī)送入凈化裝置,首先通過除塵阻火器系統(tǒng),然后進(jìn)入換熱器,再送入加熱室。
Main Core Component A. Activated Carbon Adsorption Box: The adsorption box is equipped with an activated carbon layer and airflow distributor to concentrate and purify organic gases, which is the main component and core process of the entire adsorption and concentration process of the device. Activated carbon uses high-quality anthracite as raw material, in a honeycomb shape. Its main characteristics are high strength, fast adsorption speed, high adsorption capacity, large specific surface area, and well-developed pore structure and pore size between coconut shell activated carbon and wooden activated carbon. B. Catalytic combustion device: Structural principle explanation: Catalytic combustion: Using a catalyst as an intermediate, organic gases can be converted into harmless water and carbon dioxide gas at lower temperatures. That is, the high concentration organic gas after desorption is sent to the purification device by an induced draft fan with a wind volume of 15000. It first passes through the dust and flame arrester system, then enters the heat exchanger, and then enters the heating chamber.
氣體通過加熱裝置達(dá)到燃燒反應(yīng)溫度,然后有機(jī)氣體通過催化床分解成二氧化碳和水,再進(jìn)入換熱器與低溫氣體進(jìn)行熱交換,使進(jìn)入的氣體溫度上升到反應(yīng)溫度。如果沒有達(dá)到反應(yīng)溫度,加熱系統(tǒng)可以通過自動(dòng)控制系統(tǒng)實(shí)現(xiàn)補(bǔ)償加熱,使其完全燃燒,從而節(jié)約能源,廢氣有效去除率達(dá)到97%以上,符合國家排放標(biāo)準(zhǔn)。該裝置由主機(jī)、引風(fēng)機(jī)和電控柜組成。凈化裝置主機(jī)由熱交換器、催化床、電加熱元件、阻火器、除塵器和減壓裝置等組成。阻火器和除塵器位于進(jìn)氣管道上,泄壓裝置位于主機(jī)頂部。
The gas reaches the combustion reaction temperature through a heating device, and then the organic gas is decomposed into carbon dioxide and water through a catalytic bed. It enters a heat exchanger for heat exchange with the low-temperature gas, causing the temperature of the incoming gas to rise to the reaction temperature. If the reaction temperature is not reached, the heating system can compensate for heating through an automatic control system, allowing it to burn completely, thereby saving energy. The effective removal rate of exhaust gas reaches over 97%, which meets national emission standards. The device consists of a host, an induced draft fan, and an electrical control cabinet. The main unit of the purification device consists of a heat exchanger, catalytic bed, electric heating element, flame arrester, dust collector, and pressure reducing device. The flame arrester and dust collector are located on the intake pipeline, and the pressure relief device is located on the top of the main engine.
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